PE Plain Wall Pipe Making Extrusion Line and Machine for Making PE Solid Wall Pipe

General information

• Special request from Customer:
• Products:
  • Application: Threading, ventilation, drainage
  • Pipe length: According the customer’s inquiry
  • Recommended raw material: new material for PE
  • Pipe list and pressure grade:

Diameter(mm)	20	25	32	40	50	63
Pressure grade

 

• Environment Condition

 

Location	Workshop
Power Supply	No dangerous area, No power stop area
Humidity degree	≤95%
Temperature	0-36℃

 

• Work Condition

 

Power	380 V x 50 Hz x 3 Phase (according to customer requirement)
Total Power	140kw,energy consumption is about 85kw
Cooling Water	Recycling water. ≤20℃, ≥0.3Mpa, ～15M³/h
Compressed air	0.3m3/min, ＞1.2Mpa
Outline dimension	42m×2.2m×2.5m

 

• Main Technical Performance

 

Extruder	Motor	Max. Output	Note
SJ65/33	75kw	220kg/h	Extrusion for pipe
SJ30/25	2.2kw	10kg/h	Extrusion for mark

 

1. The output capacity varies with the materials and the operation conditions.

2. Line speed: According to the thickness, pipe standard and operation condition.

3. Operation direction:From Right to Left.

4. The color of the line:HUASU standard color.

5. Remains the right to improve the specification of the line, if there is any modification in the future customer will not be informed.

 

 

Detailed technical information

No	Name	Model	Qty	Remark
1.0	Single screw extruder	SJ65×33	1 set	Extrusion for pipe
	Single screw extruder	SJ30×25	1 set	Extrusion for mark
2.0	Molds		1 set
3.0	Vacuum calibration water cooling tank	SGZL-63	1 set	3000mm
	Vacuum calibration water cooling tank	SGZL-63	1 set	6000mm
4.0	Spray water tank	SGPL-63	2 sets
5.0	Haul-off machine	SDQ－63	1 set
6.0	Cutting machine	SGQG-63	1 set
7.0	Overturn bracket		1 set
8.0	Control system		1 set

 

1.1 Single Screw Extruder SJ30×25

--Screw hardness of screw HV>740

--Barrel hardness of barrel HV>940

--Material 38CrMoALA, nitriding handling

--Barrel nitriding depth 0.5～0.7mm

--Screw nitriding depth 0.4～0.6mm

--Slotted barrel with water-cooled forced feeding

--Screw diameter 30mm

--L: D 25:1

Heating & cooling

--Barrel heating zone 3 zones × 1kw

--Barrel power 3kw

Driving

--AC Motor 2.2kw

--Reducer Planetary cycloid reducer

--Hopper material Stainless steel hopper

 

2.0 Molds

--Specification Φ20-63mm

--Structure Spiral split structure design

--Material 40 Cr Forging and tempering treatment

--Heating method Stainless steel heating ring

--Heating power 12kw

2.1 Die/Core/Sizing sleeve

--Water film sizing sleeve

--Material copper

--Specification Φ20,Φ25,Φ32,Φ40,Φ50,Φ63

 

3.0 Vacuum calibration water cooling SGZL-63

--Applicable pipe range Φ20-63mm

--Cabinet material stainless steel plate spray paint

--Vacuum box length 3000mm

--Vacuum pump 3KW

--Water pump 2.2KW

--Maximum vacuum -0.06MPa

--Stainless steel filter

--Spray pipe 4 pcs stainless steel

--Nozzle ABS

--Water temperature and water level automatic control system

--Electrical control box hanging type

--Three-dimensional adjustable cabinet

--Moving forward and backward motor 0.75KW

--Height, horizontal manual control

--Front and back movement distance of the box 900mm

--Left and right adjustment distance of the box ±50mm

--Up and down adjustment distance of the box ±50mm

--Ground rail square steel pipe with painting

3.1 Vacuum calibration water cooling SGZL-63

--Applicable pipe range Φ20-63mm

--Cabinet material stainless steel plate spray paint

--Vacuum box length 6000mm

--Vacuum pump 4KW

--Water pump 4KW

--Maximum vacuum -0.06MPa

--Stainless steel filter

--Spray pipe 4 pcs stainless steel

--Nozzle ABS

--Water temperature and water level automatic control system

--Electrical control box hanging type

--The height of cabinet can be adjusted from left to right

--Up and down adjustment distance of the box ±50mm

 

4.0 Spray water tank SGPL-63

--Tank body stainless steel

--Water pump 4KW

--Length 6000mm

--Spraying pipe 4 pieces stainless steel

--Nozzle ABS

--Height adjustable

--Up and down adjustment distance of the box ±50mm

 

5.0 Haul-off machine SDQ－63

--Type　　 Two pedrails

--Rubber block material soft elastic V-shaped rubber block

--Clamping tube form pneumatic

--Clamping tube length　　　 2200mm

--Drive motor power　　　　　　　 3kw　frequency conversion speed regulation

--Hauling-off tension (max).　　　　　3KN

--Hauling speed　　　　　　　　　　3-30m/min

 

6.0 Cutting machine SGQG-63

--Application range Φ20～Φ63mm

--Clamping method　　　 Pneumatic clamping　

--Blade material alloy blade

--Cutting form circular cutting

--Working linear velocity 0.3-5 M/min

--Effective stroke length 1500mm

--Revolution motor power 1.1kw

 

7.0 Overturn bracket STF-6000

--Unloading pipe length 6000mm

--Flap material　　　 stainless steel polishing　

--Pneumatic control, automatic overturn with fixed length

8.0 Control system

--temperature control Omron

--Inverter ABB

--Contactor Siemens