200mm Corrugated Cable Protection Pipe Extrusion Line

Corrugated Cable Protection Pipe Extrusion Line 50mm-200mm with SJ90/33 Extruder

Production Line List

Detailed technical information

1.0 Single Screw Extruder SJ90x30

--Barrel screw Hardness of screw HV>740

--Material 38CrMoAlA Hardness of barrel HV>940

--Nitriding handling

--Depth of barrel nitriding 0.4--0.7mm

--Depth of screw nitriding 0.3-0.6mm

--Diameter of screw 90mm

--L:D 30︰1

Heating& cooling

--Barrel heating zone 5 zones x 4.5kw

--Barrel cooling zone 5 zones x 0.18kw

--Power of barrel heating 23kw

Driving

--AC Motor 150—1500 r.p.m 75kw

--Converter Fuji

--Wheel Box gear driving

--Gear Material 20CrMnTi

--Gear Type Helical Gear

--Max. Output 260kg/h

1.1 Auto-Feeding System

--Auto Dryer 1pcs

--Material Auto-Loader 1pcs

2.0 Molds

2.1 Die Head

--Specification: Φ50, Φ63, Φ75, Φ90, Φ110, Φ160, Φ200mm

--Die Structure Spiral

--Material 40 Cr nitriding & quenching

2.2 Mould Block

--Material High quality aluminum alloy

--Quantity 35 pairs

--Cooling type Air cooling

3.0 Forming-Machine SBCJ-200

--Length of module’s chain 4620 mm

--Quantity of module 35 pairs (Aluminum mould)

--Inverter 1pcs

--Top & bottom in-phase drive motor 3.7kw

--Cooling mode Air Cooling

--Pressure of module cooling channels 1.8MPa

--Central height (mm) 1050mm (adjustable)

--Module Φ 50, Φ 63, Φ 75, Φ 90, Φ 110, Φ 160, Φ 200 mm

--Auto—lubricating system 1 sets

--Cooling water temperature 8-20℃

--Max. Water consumption 1.5 cum/h

--Max. Horizontal adjustment ±50 mm

--Max. Upright adjustment 100 mm

--Weight of machine 3000kg

4.0 Cutting Machine STG-200

--Pipe diameter ID Φ50-Φ200mm

--Clamping “Half” clamp by cylinder

--Clamping Pneumatic

--Cutting at the fixed length: Forming machine counts the length of pipe and gives the cutting order.

5.0 Overturning Bracket

--Length 6000mm

6.0 PLC Control System

--Temperature control

--Contactor (Siemens)

--English Menu

--Human machine interface 10.4 1set (Siemens)

--New generation PLC system 1set (Siemens)

--Touch screen, man-machine dialogue