50mm 63mm Single Wall Corrugated Pipe Production Line Single Screw

50mm 63mm Single Wall Corrugated Pipe Production Line Single Screw

 

Feature

 

● Sizing sleeve is made of aluminum alloy, and the surface is wear-resistant. The tube waveform can be calculated by special software program, and the ring stiffness can be obtained at the same weight.
● Cooling water is injected at both forming and return sections (such models in the market are air-cooled and without water).
● The molding machine has special structure to effectively reduce the dislocation of pipe (with patent protection).
● The molding machine has special structure to effectively inhibit the upwarping and ensure that the module will not deform (with patent protection).

 

Production Line List

No.	Name & Model		Quantity
01	Single Screw Extruder SJ90x30		1 set
02	Molds	50mm die head mould block	7 sets
		63mm die head mould block
		75mm die head mould block
		90mm die head mould block
		110mm die head mould block
		160mm die head mould block
		200mm die head mould block
03	Forming-Machine SBCJ-200		1 set
04	Cutting Machine STG-200		1 set
05	Overturning Bracket		1 set
06	PLC Control System		1 set

Detailed technical information

1.0 Single Screw Extruder SJ90x30

--Barrel screw Hardness of screw HV>740

--Material 38CrMoAlA Hardness of barrel HV>940

--Nitriding handling

--Depth of barrel nitriding 0.4--0.7mm

--Depth of screw nitriding 0.3-0.6mm

--Diameter of screw 90mm

--L:D 30︰1

Heating& cooling

--Barrel heating zone 5 zones x 4.5kw

--Barrel cooling zone 5 zones x 0.18kw

--Power of barrel heating 23kw

Driving

--AC Motor 150—1500 r.p.m 75kw

--Converter Fuji

--Wheel Box gear driving

--Gear Material 20CrMnTi

--Gear Type Helical Gear

--Max. Output 260kg/h

1.1 Auto-Feeding System

--Auto Dryer 1pcs

--Material Auto-Loader 1pcs

2.0 Molds

2.1 Die Head

--Specification: Φ50, Φ63, Φ75, Φ90, Φ110, Φ160, Φ200mm

--Die Structure Spiral

--Material 40 Cr nitriding & quenching

2.2 Mould Block

--Material High quality aluminum alloy

--Quantity 35 pairs

--Cooling type Air cooling

3.0 Forming-Machine SBCJ-200

--Length of module’s chain 4620 mm

--Quantity of module 35 pairs (Aluminum mould)

--Inverter 1pcs

--Top & bottom in-phase drive motor 3.7kw

--Cooling mode Air Cooling

--Pressure of module cooling channels 1.8MPa

--Central height (mm) 1050mm (adjustable)

--Module Φ 50, Φ 63, Φ 75, Φ 90, Φ 110, Φ 160, Φ 200 mm

--Auto—lubricating system 1 sets

--Cooling water temperature 8-20℃

--Max. Water consumption 1.5 cum/h

--Max. Horizontal adjustment ±50 mm

--Max. Upright adjustment 100 mm

--Weight of machine 3000kg

4.0 Cutting Machine STG-200

--Pipe diameter ID Φ50-Φ200mm

--Clamping “Half” clamp by cylinder

--Clamping Pneumatic

--Cutting at the fixed length: Forming machine counts the length of pipe and gives the cutting order.

5.0 Overturning Bracket

--Length 6000mm

6.0 PLC Control System

--Temperature control

--Contactor (Siemens)

--English Menu

--Human machine interface 10.4 1set (Siemens)

--New generation PLC system 1set (Siemens)

--Touch screen, man-machine dialogue